Pipeline Optimisation & Leak Detection Software
- Solutions Phases
- Energy
- Environment & Sustainability
- Minerals & Metals
- Process Infrastructure
- Pit-to-Port Transportation Systems
- Ports & Marine Facilities
- Coastal Engineering & Dredging
- Offshore & Arctic Facilities
- Pipelines - Slurry & Liquid
- Bulk Export & Import Terminals
- Mine Infrastructure
- Railway & Roadways
- Infrastructure
- Industrial Process
- Tailings Management Systems
- Control Systems - SCADA, System Integration & Automation
- Pipeline Optimisation & Leak Detection Software
- Pipeline Simulator - Operation & Accident Simulation Software
- Logistics & Supply Chain Simulation
- Kramer Ausenco
- Program Management
Pipeline Advisor offers a variety of features and benefits that will enhance the operational capabilities of most pipeline systems.
Pipeline Advisor™ is a proven, easy-to-use, customisable software solution designed to maximise the effectiveness and profitability of even the most complex slurry or tailings pipeline system.
Ensure optimal pipeline operations with important features like:
- Visualisation
- Batch tracking
- Leak detection
- Remote pipeline diagnostics.
With continuous monitoring, you can reduce operator error and downtime, and achieve safe, energy and cost-efficient pipeline operations.
Contact us today to learn more about how Pipeline Advisor can help you optimise the efficiency and safety of your pipeline.
Features and Benefits
Pipeline Advisor offers a variety of features and benefits that will enhance the operational capabilities of most pipeline systems.
Main Features
- Pipeline visualisation
- Remote data analysis
- Leak detection
- Batch tracking
- Pipeline inventory
- Arrival alarms
- Production history logging
- Pig tracking.
Other Important features
- Standard program, customised via configuration database - no custom code, means all users get the benefit of continuous code improvement
- User configurable
- Supports multiple languages. Currently configured in English, Mandarin, Spanish, and Portuguese. Available in other languages on request.
- Data recorder during leak events—can be replayed at any time for testing alarm mechanism, tuning, or other verification.
Coming Soon
- Advanced analysis features such as monitoring for diminishing pipe ID due to solids accumulation in the bottom of the pipe or due to scale buildup
- OPC Server capability—allows link to other systems such as data historians.
Technical Information and System Requirements
Structure of Pipeline Advisor
Advisor is written with Microsoft Visual Studio using the Visual Basic language. This ensures use of the latest Microsoft methods and standards, including the Microsoft .NET Framework.
Advisor starts with the real-time data acquisition capabilities of OPC, adds some intelligence in terms of pipeline knowledge, and then "publishes" the results of this knowledge/analysis to users. Users can be pipeline operators or others, including remote users such as engineers and managers. Knowledge is published in several ways:
- within the Advisor's own user displays
- via OPC to SCADA and DCS operators (example: leak alarms)
- via OPC to "external systems," such as historian software (example: OSI Pi)
- via Microsoft SQL Server to remote users.
- Remote publication can take many forms, but typically would be data file publication via email or ftp. Web interfaces are possible, as well as OPC links (Advisor can function as both an OPC client and server).
Installation
Pipeline Advisor is easy to install. All of the components needed to run Advisor, including SQL server, are installed for you by our installation program, with the exception of the OPC server that communicates to SCADA/DCS. Which OPC server is used depends upon the SCADA/DCS system being used. Typically, the customer will supply the OPC server (though we can do so if requested). Either the customer can supply the computer, or we can supply the computer—whichever is deemed most desirable by the customer.
Configuration
Advisor is configured for a particular pipeline via a configuration database. There is usually no custom coding involved. This differentiates us from some of our competitors who "hard code" your configuration, and thus don't allow you access to view or make changes to the configuration. The configuration database is a Microsoft Access database. Configuration is done via user-friendly data entry forms. Generally, we will configure the system for you, prior to shipment of the software. On-site testing and tuning is usually required, which we typically perform. However, clients are free to change the configuration at any time to meet their individual needs.
What We Need from You
As the pipeline owner, you will need to provide certain things to make the Advisor project successful:
- To set-up the configuration for your pipeline we will need you to provide some basic pipeline data, including the "profile" (elevation, kilometer post along the pipeline), pipe data (wall thickness, steel grade, etc.), and P&ID drawings
- You will need a working SCADA/DCS system that controls the pipeline and gathers data from the whole system. This SCADA/DCS needs to be OPC compliant, meaning that there must be an OPC server software tool that will allow Advisor to communicate to SCADA/DCS. Virtually all modern SCADA/DCS packages have this tool. Typically, the customer will supply the OPC server (though we can do so if requested)
- Your SCADA/DCS system must include a communication system that gathers data from the whole pipeline. The system should gather new data at intervals no less than every two seconds to ensure optimal operation of the leak detection system
- For remote access pipeline diagnostics, the computer running Advisor needs a path to the Internet which can be used to automatically send emails or upload files to an ftp site.
Computer Hardware Requirements
Computing requirements are modest:
- A 1.5 GHz CPU with 512 Mb of RAM will easily run Advisor for most pipeline
- We currently support Windows XP and Windows Server 2003. Windows Vista has not been tested
- Typically, a network connection is required to communicate to the SCADA/DCS system.
Support
Remote Pipeline Diagnostics
Skilled labor is not always readily available in remote mining areas and bringing experts to the site can be costly and result in greater downtime.
With remote pipeline diagnostics, our expert engineers and diagnosticians can view operating and historical data from their desktop. We use this information to assess and evaluate complex situations and provide immediate solutions to keep your pipeline running smoothly.
Field Support
When desired, we can deploy an expert to your site to perform detailed pipeline analysis, evaluation and troubleshooting.
Software Support
Receive free, unlimited email and telephone support and automatic software upgrades for one year from the date of purchase of any new Pipeline Advisor solution.
Frequently Asked Questions
Does Pipeline Advisor work for fluids other than slurry?
Yes. Pipeline Advisor is proven to work well with water (since water transport is often part of slurry transport we have had many chances to test on water). There is no known reason that Advisor would not work with any “Newtonian” fluid. (Slurry is non-Newtonian, but the software algorithms used do not preclude Newtonian fluids).
What size of leaks can Pipeline Advisor detect, and how quickly?
Leaks of about five percent of the pipeline nominal design flow are usually achievable. Typically, these can be detected within one minute. The following factors affect these results:
- Speed at which data is acquired from the SCADA system. Slower data speed makes leak detection more difficult. If the data is coming too slowly, leak detection may not be possible. Nominally we need new data values from pressures at intervals no less than every two seconds
- Hydraulic noise in the pipeline. Hydraulic noise comes from pumps (particularly positive displacement pumps), valves changing position, steep slopes, and other sources. Our system includes filters for all of these sources, however, the fewer the noise sources, the quieter the pipeline is hydraulically, and the better the leak detection can perform
- Distance between measurement stations. The longer the distance between measurement points, the longer it takes pressure waves to be seen, and the slower the detection time.
How accurately can you predict the leak location?
Plus or minus one kilometer is achievable. With regard to overall leak detection, all of the factors listed above can impact location accuracy.
How accurate is the batch tracking?
This depends primarily on the accuracy of the flow measurement device. We have seen our predicted batch arrival times be consistently within 15 minutes of the actual arrival time on a pipeline whose overall transit time for the whole pipeline is 48 hours - this equates to an accuracy rate of 0.5%.
What languages do you support?
We support any language that Microsoft supports in Windows. English, Spanish, Portuguese and Mandarin are available immediately. We can also arrange for translation into other languages.
Are the manuals also available in multiple languages?
At this time the manual is available only in English.
Downloads and Updates
Pipeline Advisor: Version 4.0
- Supports redundant Advisor computers
- Interface arrival alarms can be configured for each station
- Pipelines with multiple pump stations, and therefore hydraulically independent sections, are supported
- Advisor clients are full-featured Advisors instead of simple pictures
- Product interfaces may be edited online without shutting Advisor down
- Multiple products (different kinds of slurry) are supported
- It is possible to zoom in on the HGL visualisation graph
- Full language switching capability
- USB-based device required for software protection (four hour grace period)
- No need to select density file at start-up; start-up screen tells you if problems occurred during start-up
- Windows Authentication for local SQL login
- Pig tracker function
- Detection of network failures; this will minimise confusion about whether communications problems are OPC-related or computer/network related.
- Configured data logging to support analysis of pipeline degradation due to slowly diminishing pipe ID, whether due to scale or large-particle bed development in the bottom of the pipe. A tool for analysing this data will be included in the next version
- An interface near a station will disable the PROC method
- Option to confirm PROC leak with an associated flow change
- Non-steady state conditions mask PROC leak alarms AFTER the alarm is detected; this allows for better logging of potential leak events
- HGL parameters are adjustable online; allowed deletion of the "reload HGL" button
- Arrival alarm setpoints are adjustable online
- Includes consistent wording to facilitate multiple language support .
Optional feature: OPC Server functionality - allows your OPC-compliant software to access the Advisor data directly. For example, two customers will be using this tool to connect Advisor to their OSI Pi(tm) historical data system; one intends to publish data to the Web.
To download a fact sheet click here
Case Studies
Pipeline Advisor was developed in 1997 to meet the needs of clients who were seeking a customisable leak detection system that could enhance operations and reduce down time.
The primary benefits derived from the Pipeline Advisor fall into four categories:
- Visualisation
- Leak detection
- Batch tracking
- Remote pipeline diagnostics.
Here we present some real-world examples of how and where the Advisor has provided exceptional value to customers.
Visualisation
In mountainous terrain, control of the pipeline can get complex. For example, pressure reduction stations ("choke" stations) need to be adjusted based on batch locations in the pipeline, among other things.
One of the original purposes of Advisor was to provide a user-friendly visual picture of the pipeline to aid operators in cases where terrain makes monitoring difficult.
Projects include:
- Collahausi (Chile)
- Antamina (Peru)
- Da Hong Shan (China).
The value derived from Pipeline Advisor in these pipeline operations includes fewer mistakes, which translates to operational cost savings.
Leak Detection
Your pipeline may need to be continuously monitored for leaks to ensure compliance with government or corporate environmental regulations or policy.
In the cases of Antamina (Chile), Los Pelambres (Chile), and Voisey's Bay (Canada), among others, government regulations mandated that leak detection be provided as a prerequisite for the use of the pipeline.
While there are several systems available in the market for monitoring leaks in water and petroleum pipelines, no such systems were available for slurry or tailings until we developed the Advisor.
Discussions with the providers of non-slurry leak detection systems indicated that the providers of these systems were not particularly interested in pursuing slurry systems, given a) the relatively small market, and b) uncertainty as to whether their systems would work for a "non-Newtonian" fluid such as slurry. It is for this reason - a requirement that otherwise would go unfulfilled - that Ausenco PSI undertook to develop Advisor in the first place.
Advisor recently detected an actual leak in time to prevent any significant ecological damage and allowed the customer to avoid government fines.
Batch Tracking
Some pipelines carry multiple products, making batch tracking difficult. Keeping accurate account of where these batches are and when they will arrive at particular points in the pipeline is critical to operations. This is particularly important at the pipeline end, where the products must be kept entirely separate. Advisor provides this batch tracking in an easy-to-understand graphical format, to an accuracy of plus-or-minus 15 minutes over a 48-hour overall pipeline transit time (nearly 300 km).
One example of complex batch tracking is at Antamina (Peru), which transports six different slurry products (various combinations of copper and zinc slurry with differing bismuth and arsenic amounts).
Benefits of batch tracking include lower operational costs due to fewer operator mistakes. Considering that each pipeline batch is worth hundreds of thousands of dollars, and that mixing batches would perminently ruin both, the payback on Advisor is clear.
Remote Pipeline Diagnostics
In general, slurry pipelines are extremely reliable and only routine maintenance is required. However, unusual situations may arise that require evaluation by a pipeline expert. Given the remoteness of most slurry pipelines, it can take days to reach the jobsite. The cost of bringing a pipeline expert to the jobsite can be in the tens of thousands of dollars.
With Advisor, travel costs for having pipeline experts evaluate your system can be eliminated in many cases. As an alternative to traveling to the site, our pipeline experts can see actual operating data, including historical data, right from their home office. This is accomplished using our historical data collection capabilities, Internet and file transfer protocol (FTP).
In some cases, cost savings for even one remote diagnostics session can pay for the entire system.
Download Our Brochure
Download the Ausenco PSI brochure (PDF 4.1MB).
To download the fact sheet click here.
